Product Description
Plastic bottle juice drink filling line RCGF24-24-8
>>>Overview of Production Line:
The juice blending process is designed according to the formula of the juice drink. Usually, the juice blending process is: sugar preparation syrup, syrup filtration, concentrated juice dilution, juice mixing tank,Vacuum degasser, Homogenizer, UHT(Sterilization), CIP cleaning. For example: use concentrated juice to produce bottled juice. Before the concentrated juice is prepared, it is necessary to carry out the juice recovery, that is, adding an appropriate amount of water to pre-dissolve and dilute the concentrated juice. After that, it is sent to the mixing tank, and then the syrup and other auxiliary materials are added, and the water is stirred and the volume is adjusted.
>>>Processing flow:
Drinking Water Treatment Equipment → Syrup pot → Syrup Filter → juice mixing tank → Vacuum degasser → Homogenizer → UHT(Sterilization) → Washing, Filling, Capping 3-in-1 Machine For Filling Juice → Bottle Inverted Conveyor Sterilization → Spray Water Sterilization.(85℃) → Labeling Machine Code printer → Shrink wrap packing machine→ Finished Products
| Washing Filling Capping 3-in-1 in the Juice/Tea Hot filling line |
| Model | RCGF12-12-4 | RCGF18-18-6 | RCGF24-24-8 | RCGF32-32-12 | RCGF40-40-12 |
| Capacity | 4000BPH | 5000-7000BPH | 8000-12000BPH | 12000-15000BPH | 15000-20000BPH |
| Bottle shape | (Bottle Diameter):50-110mm (Height):160-320mm |
| PET bottle | PET screw |
| Filling precision | ≤+/-1% |
| Filling pressure | 0.15-0.35MPa | 0.15-0.35MPa | 0.15-0.35MPa | 0.15-0.35MPa | 0.15-0.35MPa |
| Rinsing pressure | 0.2-0.25MPa | 0.2-0.25MPa | 0.2-0.25MPa | 0.2-0.25MPa | 0.2-0.25MPa |
| Power | 4.4Kw | 4.4Kw | 5.2Kw | 6.2Kw | 7.8Kw |
| Size(mm) | 2100*1750*2200 | 2800*2150*2300 | 3100*2450*2300 | 3800*2800*2500 | 4100*3000*2500 |
| Weight(Kg) | 3500 | 5000-7000 | 8000-12000 | 12000-15000 | 15000-20000 |
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| If you need glass bottle juice filling line, please check them on our website or contact the sales consultant directly. |
UHT(sterilizer)
★ UHT sterilizer is used for heating, sterilization, heat preservation and cooling of juice drinks. This equipment is the ideal equipment for prolonging the retention period of materials through sterilization and cooling.
★ With a variety of safety protection measures and high temperature alarm, low temperature reflux function. Materials and heating medium are heated by non-contact heat exchange in their respective sealing systems to ensure the health and safety of materials.
★ PLC control can be used to automatically control the heating temperature, hot water temperature and steam flow regulation of each section of the material.
★ The temperature can reach 115-135℃, and the temperature can be reduced to 85-90℃ after cooling.
Washing, Filling, Capping 3-in-1 Machine For Filling Juice
Washing, Filling, Capping 3-in-1 Machine is a set of equipment with high precision and speed to fill liquid. It adopts bottle-neck block technology, not only avoiding second pollution to the bottle-neck, but also realizing filling different specs of bottles in one equipment, which greatly improved commonality of this equipment. Production capacity is 2000 bottles to 250000 bottles per hour. Main-frame machine adopts frequency controlling electric motor, which is much convenient to adjust speed in scope of production capacity.
Bottle Inverted Conveyor Sterilization.
The inverted bottle sterilization machine is a special equipment for the hot filling production line which is developed according to the process characteristics of the hot filling production line and needs to be developed by itself.
The temperature of the whole process is controlled between 65-85℃. When passing through the bottle pouring sterilizer, the bottle will turn 360 degrees. The inverted bottle sterilizer use the high temperature of the product to sterilize the bottle cap in a specified time(28～30second), soften the seal of the cap, and improve the cap and bottle.
Spray Water Sterilization.(85℃)
When passing through the spray sterilizer, the machine will spray a certain temperature of water outside the bottle to achieve the second step of sterilization. That is to say, for the products after filling and capping, the bottle pouring sterilizer can automatically turn the bottle 90° to put the bottle down, sterilize the inner wall of the bottle cap through the material temperature, and then pass the spray cooling machine.
The spray sterilizer adopts multi-stage treatments such as circulating hot water spray sterilization, warm water pre-cooling and cold water cooling, and has the advantages of water saving and heat saving.
The spray sterilizer is mainly used for atmospheric sterilization of various bottled, canned beverages, canned fruits and vegetables, tea beverages for PET polyester bottles, cooling of juice drinks after hot filling, and beverages containing steam and beer, thermos bottle.
