Zhangjiagang City FILL-PACK Machinery Co., Ltd
ZhangJiaGang City FILL-PACK Machinery CO.,LTD CBB2016 (Shanghai, China) Exhibition: October 11th - 14th Booth: W4-B32 WE OFFER ：whole solution for water line,juice line, carbonated drink line as well
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Description of our 120BPH 5 gallon filling line
How to find a suitable 5 Gallon filling line?
1. The gallon barrels used are all new gallon barrels? Or recycled old barrels? If it's new, do you need a bottle blow molding machine?
2. Do the gallon barrels have a handle? And wha's the shape is it?Is the cover press-cap or screw-cap?
3. The volume of barrel is 3 gallons or 5 gallons ?
4. The capcity of the gallon filler? How many barrels are produced per hour? How many barrels are produced per hour?We can provide 120BPH-2000BPH.
5. Is the cover press-cap or screw-cap?
6.You only need a gallon filler, or would you like to have a complete line containing the packaging part?
7. Do you need additional spare parts for vulnerable parts?
8. Are there any brand or other requirements for the electrical parts of the machine?
9. Does the gallon filler(more than 300 bottles) require special matching machines, such as bottle bag packing machine or gallon palletizer?
| 18.9L - 20L stainless steel Full automatic 5 gallon filling line | |||
| Items | Name of machine | Model | Size(mm) |
| 1.1 | Semi-auto de-capper and washer with full SUS304 | BG-1 | 800*800*1200 |
| 1.2 | Gallon water Washer/Filler/Capper unit | QGF-120 | 3100*570*1450 |
| 1.3 | Light checker | CL-1 | / |
| 1.4 | Roller conveyor | 2 meter | / |
Semi-auto de-capper and washer:
Worker put used jar in right side of de-capper position, with the neck inserting into the hole, worker foot press pedal to release cap off neck; And then worker need to take the jar to insert into left side of the machine-washing position. After the jar putting in, the window need to be closed. Then the washer will be started by itself. During washing, the inner brush inside jar and Washing time is pre-settled, the machine will stop when time finish. Heating function could be switched on/ off as client's needing.
| Parameters | |
| Power | 1.12KW without heating, 2.12KW with heating |
| Dimension | 800*800*1200mm |
| Weight | 110kg |
Gallon water Washer-filler-capper:
This 5 Gallon filling line is integrated with jar washing-filling-capping functions together;
Worker loads empty jar on jar holder manually, the jar holder with jar will be transferred in advance for jar washing, the transmission force is by gear cylinder;
Washing will be devided into 2 parts, 1st process is by disinfectant fluid, 2nd process is by pure water;After washing, the jars will be falling down on angle plate from jar holder by transmission chain with gravity force; Then the jars will be pushed by pushing cylinder to under filling head, then filling start; Filling volume can be controlled by filling time set up. The filled jars will be pushed to under capping head by empty jars afterwards. Worker put lot of disordered caps into cap loader, cap loader will sort cap automatically to load down into cap rail. When filled bottles passing under capping head, cap will fall down onto jar neck, then capping cylinder will do the capping automatically by cap pressing cylinder.
Characters:
The whole 5 Gallon filling line is controlled by PLC system, all cylinder travel is calculated in advance for driven distance; The 5 Gallon filling line can work under automatic model, manual model is for machine checking;
| Parameters | |
| Rinsing pump 1 | 0.37KW |
| Rinsing pump 2 | 0.37KW |
| Filling pump | 0.55KW |
| Cap sorting motor | 0.09KW |
| Dimension | 3100*570*1450mm (cap loader at side)/2700*570*1720mm (cap loader at top) + 2000mm conveyor |
| Weight | 400kg |
3 / 5 gallon / 20L bottle water filling equipment / plant / machine / system / line
