Antiseptic Sterilized Filling Machine PET Carbonated Beverage / Gas Water Monoblock

PET carbonated beverage/gas water filling machine

DCGF32-32-10

Product description

The equipment is used to produce carbonated drink beverages. Rinsing, filling and capping are integrated in one machine.The most advanced technology from Japan and Germany is employed in the design. Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180~ along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.The fixed liquid surface filling is used. The filling is fast, the amount of liquid is accurately controlled and the dropping and leakage are avoided.Valve opening device: the device is composed of air cylinder, electromagnetic reversing valve and signal detection element. When there is a bottle, the bottle will be detected with proximity switch signal, at the same time, make the electromagnetic reversing valve action, open valve cylinder will be trigged, make the filling valve open inflatable filling; when there is no bottle, the electromagnetic reversing valve power loss, liquid tank valve rod retracted, make the filling valve does not open, avoid CO2 escape in the tank.Valve closing device andexhaust cam valve closing device is forced after filling, the control valve rod to the closed position, make the air injection valve and liquid valve closed at the same time, and then by the exhaust cam push the exhaust valve rod, the CO2 in the bottle, prevent the bottle bubble from the valve, the exhaust valve rod evenly push about 3mm position.The liquid lever is easy to control.

All construction made of SUS304, There is no dead corner inside filling valve.The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.The frequency changing technology is used to adjust the operation speed sleeplessly. The production capacity can be displayed digitally and can be adjusted conveniently.

Technical Parameters

Washing part

1)Except the down framework, the transmission parts and some parts that must be made of
special materials. Other spare parts are made of stainless steel 304.
2)The roller bearing is made of stainless steel, the sealing ring is made of EPDM material, and
plastic is made of UMPE.
3)The gripper is made of stainless steel, the position where hold the bottleneck is also made of stainless steel, compared with the traditional rubber gripper, it is much hygiene, durable, and no quick-wear parts, the screw parts of the bottleneck can avoid being polluted by the rubber gripper.

Filling Part
1) Filling valve use isobar machinery valve, High speed and big flow, the high accuracy filling valve, filling speed fast, th liquid level is stable.

2) Main drive adopt gear drive independent, high efficiency, small noise, long life, maintenance-free, transducer can control the main motor speed, the machine adopt Variable-frequency variable speed, whole operations area ,engine base is stainless steel contain carbon steel.
3) Guide bottle system, simple structure, according to bottle style, can change.
4) No bottle, no filling.

5) The whole machine can be controlled automatically by PLC.
6) Filling hydraulic material liquid level height adopts liquid level probe control, liquid level steady, filling reliable.
7) Level height can be adjusted , bought from Nanjing , the best valve in China.
8) The machine important parts and electrical elements is import production.
9) Filling hydraulic material can be controlled automatically and have CIP washing connector.

Capping Part

This unit is the highest degree of accuracy of 3 in 1 machine, it is important for the machine to run stably and the product quality. Characteristic of the screwing capper as follows:
1) Screwing capping head (the main parts which can assure the capping quality), the expert improve the design of magnetic steel, this improvement can reduce the defective rate of capping better and the traditional character of easy to set and adjust the torque of screwing capping head.

2) The screwing capping head is dual-purpose design; it is suitable for flat cap and sport cap.
3) The device which can take out the reverse cap and prevent the reverse cap passing is settled in the cap-falling guide. Passing by cap loading system.
4) A group of photoelectric switches are settled on cap-falling guide. The machine will stop when there is no cap on the guide
5) A bottle inlet detect switch is settled on the screwing capper.
6) There is a cap-lock cylinder in the joint between the cap-falling guide and poking cap plate. It is realize that no feeding no cap.
8) By adjusting the height of the rotary parts to adapt for different bottle height.
9) The motivation of the screwing capper is derived from the driven system in the framework and passed by gear.
10) The main parts of the screwing capper are processed by the digital-control processing center.

Detailed Images

Washing Part

Filling Part

Capping Part